Yamaha TT 600 R DJ01 spare parts

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Yamaha TT 600 R DJ01 [2000] - Clutch fitting with clutch lever Yamaha TT 600 R DJ01 [2000] - Clutch fitting with clutch lever - 0

Yamaha TT 600 R DJ01 [2000] - Clutch fitting with clutch lever

€29,00 EUR
Yamaha TT 600 R DJ01 [2000] - Screws and remaining parts bundle Yamaha TT 600 R DJ01 [2000] - Screws and remaining parts bundle - 0

Yamaha TT 600 R DJ01 [2000] - Screws and remaining parts bundle

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - Alternator cover engine cover Yamaha TT 600 R DJ01 [2000] - Alternator cover engine cover - 0

Yamaha TT 600 R DJ01 [2000] - Alternator cover engine cover

€104,00 EUR
Yamaha TT 600 R DJ01 [2000] - Cylinder head Yamaha TT 600 R DJ01 [2000] - Cylinder head - 0

Yamaha TT 600 R DJ01 [2000] - Cylinder head

€324,00 EUR
Yamaha TT 600 R DJ01 [2000] - Clutch Yamaha TT 600 R DJ01 [2000] - Clutch - 0

Yamaha TT 600 R DJ01 [2000] - Clutch

€199,00 EUR
Yamaha TT 600 R DJ01 [2000] - Cylinder with piston Yamaha TT 600 R DJ01 [2000] - Cylinder with piston - 0

Yamaha TT 600 R DJ01 [2000] - Cylinder with piston

€304,00 EUR
Yamaha TT 600 R DJ01 [2000] - lower triple clamp Yamaha TT 600 R DJ01 [2000] - lower triple clamp - 0

Yamaha TT 600 R DJ01 [2000] - lower triple clamp

€124,00 EUR
Yamaha TT 600 R DJ01 [2000] - shift drum Yamaha TT 600 R DJ01 [2000] - shift drum - 0

Yamaha TT 600 R DJ01 [2000] - shift drum

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - Speedometer drive speedometer snail Yamaha TT 600 R DJ01 [2000] - Speedometer drive speedometer snail - 0

Yamaha TT 600 R DJ01 [2000] - Speedometer drive speedometer snail

€104,00 EUR
Yamaha TT 600 R DJ01 [2000] - Shift shaft set Yamaha TT 600 R DJ01 [2000] - Shift shaft set - 0

Yamaha TT 600 R DJ01 [2000] - Shift shaft set

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - rear brake line Yamaha TT 600 R DJ01 [2000] - rear brake line - 0

Yamaha TT 600 R DJ01 [2000] - rear brake line

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - timing chain tensioner Yamaha TT 600 R DJ01 [2000] - timing chain tensioner - 0

Yamaha TT 600 R DJ01 [2000] - timing chain tensioner

€44,00 EUR
Yamaha TT 600 R DJ01 [2000] - Oil pump Yamaha TT 600 R DJ01 [2000] - Oil pump - 0

Yamaha TT 600 R DJ01 [2000] - Oil pump

€44,00 EUR
Yamaha TT 600 R DJ01 [2000] - Oil strainer Yamaha TT 600 R DJ01 [2000] - Oil strainer - 0

Yamaha TT 600 R DJ01 [2000] - Oil strainer

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - Flywheel Yamaha TT 600 R DJ01 [2000] - Flywheel - 0

Yamaha TT 600 R DJ01 [2000] - Flywheel

€164,00 EUR
Yamaha TT 600 R DJ01 [2000] - front engine mount Yamaha TT 600 R DJ01 [2000] - front engine mount - 0

Yamaha TT 600 R DJ01 [2000] - front engine mount

€24,00 EUR
Yamaha TT 600 R DJ01 [2000] - Tensioner rail and guide rail timing chain Yamaha TT 600 R DJ01 [2000] - Tensioner rail and guide rail timing chain - 0

Yamaha TT 600 R DJ01 [2000] - Tensioner rail and guide rail timing chain

€54,00 EUR
Yamaha TT 600 R DJ01 [2000] - Oil tank Yamaha TT 600 R DJ01 [2000] - Oil tank - 0

Yamaha TT 600 R DJ01 [2000] - Oil tank

€199,00 EUR
Yamaha TT 600 R DJ01 [2000] - front brake disc 4.00 x 266mm Yamaha TT 600 R DJ01 [2000] - front brake disc 4.00 x 266mm - 0

Yamaha TT 600 R DJ01 [2000] - front brake disc 4.00 x 266mm

€74,00 EUR
Yamaha TT 600 R DJ01 [2000] - rocker arm bone shock absorber Yamaha TT 600 R DJ01 [2000] - rocker arm bone shock absorber - 0

Yamaha TT 600 R DJ01 [2000] - rocker arm bone shock absorber

€104,00 EUR
Yamaha TT 600 R DJ01 [2000] - Rear brake caliper with anchor plate Yamaha TT 600 R DJ01 [2000] - Rear brake caliper with anchor plate - 0

Yamaha TT 600 R DJ01 [2000] - Rear brake caliper with anchor plate

€144,00 EUR
Yamaha TT 600 R DJ01 [2000] - upper triple clamp Yamaha TT 600 R DJ01 [2000] - upper triple clamp - 0

Yamaha TT 600 R DJ01 [2000] - upper triple clamp

€44,00 EUR
Yamaha TT 600 R DJ01 [2000] - Manifold Exhaust Manifold Yamaha TT 600 R DJ01 [2000] - Manifold Exhaust Manifold - 0

Yamaha TT 600 R DJ01 [2000] - Manifold Exhaust Manifold

€194,00 EUR
Yamaha TT 600 R DJ01 [2000] - CDI control unit Yamaha TT 600 R DJ01 [2000] - CDI control unit - 0

Yamaha TT 600 R DJ01 [2000] - CDI control unit

€324,00 EUR

Yamaha TT 600 R DJ01-air-cooled factory racer for street & stage

With the TT 600 R (DJ01) In 1998, Yamaha presented a rare synthesis of rally experience and modern off-road chassis technology: air-cooled four-valve single, FCR flat slide, fully adjustable White power suspension and removable aluminum base in double loops. 47 hp at 6,500 RPM and bone-dry 137 kg made the "TTR" the dream machine for enduro tourers, supermoto converters and desert racers. She was sought over two decades later-but only correctly maintained engines, fresh warehouse and ethanol-proof carburetor seals save the kick-start charm. This guide offers around 2,300 words full of practical know-how and lists the most important Yamaha TT 600 R DJ01 spare parts, Weaknesses and upgrades-developed from twelve years of motorize workshop experience and several rally kilometers from the Erzberg to the anti-atlas.

1 | Big-Single revival: History & Type Codes

After the air -cooled TT 600 59X In 1989, there was a gap in the Yamaha program: Hardcore single cylinder between Enduro and Rally Replica. It was only in 1998 that appeared TT 600 R - Type code DJ01, USA export 5ch. Compared to the XT 600 E, it received a lighter frame with a removable base, aggressive tax times and an FCR 41 double caretaker system. In 2003 the TT 600 R 4GV followed with Euro 2 update and other carburetor consumption-many DJ01 components are compatible backwards.

✓ Frame 4GV-21110-00-double cradle + aluminum underground.

✓ WP-USD fork 43 mm, pressure & train externally adjustable.

✓ Heck: WP spring bone 310 mm, compensation tank on the side.

✓ Brakes: 297 mm wave front, 245 mm pane at the back.

2 | Motor & intake-high-flow single with FCR power

The 595 cm³ one cylinder remained air-cooled, but received Nicasil coating And a new crankshaft (DJ01-11400-00) with 78 mm stroke for a greater turn of rotation. The heart is that Keihin FCR 41 MX: A flat slide carburetor with an accelerator pump that sends fuel directly to the 4 valve heart. Serial consumption: 168 HD / 45 LD, needle Obekr-3, screw 1¾ U. The most important spare parts when recreating:

✓ Piston ring set Ø 95 mm
OEM 4GV-1103-00 or Wössner 8245d.

✓ Nicasil-cylinder sleeve
Athena Cyl-600DJ01, plateau-hug, keep oil drilling.

✓ Tax chain did 219 FHV
110 members + rivetry, no Use clip lock.

✓ FCR-Rebuild kit
Ø 41 mm, nozzles, O-rings, Viton pump membrane.

Practical tip: Oil 10W-50 esters every 2 500 km or 40 h off-road, valve game 0.10 mm (E) / 0.15 mm (A) every 5,000 km. A 7-row oil cooler (STRAB) reduces oil temperature by 12 ° C and significantly extends Nicasil level.

3 | Electrics & CDI management

DJ01 uses a 12 V lighting machine with 180 W, controller/fet 4GV-81960-00, batteryoser AC-CDI (4DG-85540-00). The originals H4-halogen headlights Pulls 60 W-an LED upgrade creates 40 W reserve for navigation or heating handles. Weak point: pickup cable that breaks through motor vibration. Upgrades:

✓ Stator Electrex G75-200 W, plug-in.

✓ MOSFET controller SH847AA-stable 14.4 V.

✓ Ignitech DC-CDI-two maps (Rally / Street).

✓ LED-H4 20 W, e-test mark, 3,000 lm.

4 | Chassis & brakes-WP quality Out of the Box

As standard, the DJ01 offers high-quality WP suspension: a 43 mm USD fork with separate pressure and tension clock screw as well as a compensation container spring bone with a 12-fold tension and stepless preload adjustment. New Shim stacks and more progressive springs are worthwhile for today's demands.

✓ SKF low-friction simmer rings 43 × 54 × 11.

✓ Wilber's zero friction springs 0.48 → 0.64 kg/mm.

✓ YSS M46 Spring-High/Low Speed ​​print.

✓ Braking brake disc SK2-55 320 mm + adapter.

5 | Maintenance plan & wear parts

Service point interval Parts / fluid
Motor oil + filter 2,500 km / 40 h off-road Motul 7100 10W-50, HF145
Set valves 5,000 km Shim Ø 9.48 mm (Hotcams kit)
Check the control chain 10,000 km Did 219 FHV 110L
FCR service 10,000 km Rebuild kit K-Keihin-41fcr
Fat vibrating warehouses 10,000 km Nadell bearing HK 2212 + sealing caps
Fork oil 15,000 km Motorex Racing 5 W, 560 ml/side

6 | Typical weaknesses & workshop solutions

✓ Nicasil detachment
Overheating: oil cooler + ester oil, re-platform at Langcourt.

✓ Steering head cracks
Hard rally landing: TIG-SUTHWEITEN + GUSSET-KIT.

✓ Carburetor pump licks
Viton membrane K-FCR-PM, no E10 in service life.

✓ Pup roll starters slips
Replace the springs DJ01-15517-00, ramps "undercut".

7 | Sensible upgrades-rally-ready without losing character

  • ✓ Oil cooler-kit Setrab 7 rows - 12 ° C less oil temp.
  • ✓ FCR-Tuning: 172 HD / 48 LD - +3 hp, biting intermediate sprint.
  • ✓ Excel rims 1.85 × 21 / 2.50 × 18 - 900 g less rotating mass.
  • ✓ Oversize brake 320 mm -Enduro stopie without fading.
  • ✓ LED navigation system & USB socket -DC conversion + life battery 1.2 kg.

8 | Parts supply & scene

Yamaha continues to list pistons, sealing rates, clutch and alternator. Specialists like Off-the-ha--road.de, Trail-tech.it or Ttraider's US deliver WP service kits, rally tanks (acerbis 23 l) and oversize brakes. In forums (tt-club.de, Advrider) circulating CAD files for speedometers, laser cut engine protection and 3-D printed intake air guides. If you want Supermoto, you will find 17 ″ rims from Haan Wheels with plug-in adapter for the 36-hole hub.

9 | Conclusion-DJ01 Driving means: Kick-Start, Wheelie, Grinsen

The TT 600 R DJ01 Combines the raw air-cool torque of the 59x with a modern WP chassis and FCR bite. Easy-care Nicasil cylinder, robust duplex crank and programmable CDI ensure an enduro life beyond the 100,000 km with regular maintenance. Our selection of TT 600 R DJ01 spare parts -From piston rings to Iridium candles to the oil cooler kit-kick-start charm and rally DNA. One Kick, One Smile - with the right parts.

Now discover all DJ01 parts-and make your TT 600 R ready for the next kick start moment!