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![Honda XRV 750 Africa Twin RD04 [WRS] - windshield](http://motorize.de/cdn/shop/files/3b4636515c0e7b77635f9b8036a699d3.webp?v=1748277712&width=360)
![Honda XRV 750 Africa Twin RD04 [WRS] - windshield - 0](http://motorize.de/cdn/shop/files/98f0fa14ffcdff78863c1d97f078f3f4.webp?v=1748277713&width=360)
![2 LED indicators black resistors [E-mark] - Honda Africa Twin RD01 RD03 RD04 RD07 XL 650](http://motorize.de/cdn/shop/files/gjDus8zbFWmsUwRdtbXG_19deecd3-d326-45f1-b03b-7868a6c663c8.png?v=1738075009&width=360)
![2 LED indicators black resistors [E-mark] - Honda Africa Twin RD01 RD03 RD04 RD07 XL 650 - 0](http://motorize.de/cdn/shop/files/1OzpyAxdaJCPRnLMUGZS_5f3b9316-a242-4cca-93e1-e9f6333c7c55.jpg?v=1738075009&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Restteile und Schrauben Konvolut](http://motorize.de/cdn/shop/files/download_644de0ee-1a99-47cf-ba23-831db626e9fe.jpg?v=1765321737&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Restteile und Schrauben Konvolut - 0](http://motorize.de/cdn/shop/files/download_f1de7993-63f7-45cc-8f03-a8ec42678699.jpg?v=1765321743&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Spannschiene und Gleitschiene Steuerkette](http://motorize.de/cdn/shop/files/download_cedd98f2-a390-4d47-8d31-388c43caec28.jpg?v=1765321720&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Spannschiene und Gleitschiene Steuerkette - 0](http://motorize.de/cdn/shop/files/download_d00368cd-c1f2-47f5-afcd-15f62c942765.jpg?v=1765321727&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kupplung](http://motorize.de/cdn/shop/files/download_53d0bdff-5bfb-4346-9071-64308b6011ef.jpg?v=1765321699&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kupplung - 0](http://motorize.de/cdn/shop/files/download_a5d02f18-a835-4ddf-9cb8-70cd73ca6906.jpg?v=1765321711&width=360)
€679,00 EUR
![Honda XRV 750 Africa Twin RD04 [1990] - Lichtmaschine Stator](http://motorize.de/cdn/shop/files/download_58ea8b76-10e0-4836-8e2e-3deed646943f.jpg?v=1765321671&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Lichtmaschine Stator - 0](http://motorize.de/cdn/shop/files/download_ac47dd41-a70d-4f89-a583-b508710352d3.jpg?v=1765321684&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Polrad mit Anlasserfreilauf](http://motorize.de/cdn/shop/files/download_3b006d8e-7b20-48fc-93f0-b484c550afdd.jpg?v=1765321650&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Polrad mit Anlasserfreilauf - 0](http://motorize.de/cdn/shop/files/download_ed2efcd4-da85-4fd1-9233-327cad971862.jpg?v=1765321656&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ölpumpe mit Antriebsrad und Ölsieb](http://motorize.de/cdn/shop/files/download_af98e731-f948-4c68-bd41-1f82711ee76c.jpg?v=1765321619&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ölpumpe mit Antriebsrad und Ölsieb - 0](http://motorize.de/cdn/shop/files/download_4675ad5e-6a6e-412e-a930-c09e5656a6c8.jpg?v=1765321626&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltgabeln Schaltklauen Set](http://motorize.de/cdn/shop/files/download_8f0e184c-a148-4dcc-9e52-f4f293e4b7d6.jpg?v=1765321608&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltgabeln Schaltklauen Set - 0](http://motorize.de/cdn/shop/files/download_e245e2e2-4d86-4fc8-8128-7c833d79a95a.jpg?v=1765321614&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Nockenwellen Satz Einlass und Auslass](http://motorize.de/cdn/shop/files/download_8f9d81eb-5973-4ad0-b012-afe3fa92bbb2.jpg?v=1765321585&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Nockenwellen Satz Einlass und Auslass - 0](http://motorize.de/cdn/shop/files/download_7dd45178-d56a-4cd9-bed8-b8dd8f234b4f.jpg?v=1765321593&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltwalze](http://motorize.de/cdn/shop/files/download_abd1e9df-b878-4528-accc-eebce11dcf58.jpg?v=1765321575&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltwalze - 0](http://motorize.de/cdn/shop/files/download_dad24b96-df15-4d5d-aa3e-2729ccb91885.jpg?v=1765321581&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ölfilterhalterung](http://motorize.de/cdn/shop/files/download_c1dc250b-15a7-42fc-b50d-07b0c6edebd5.jpg?v=1765321553&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ölfilterhalterung - 0](http://motorize.de/cdn/shop/files/download_06baf7ed-569a-4c14-862a-86cad5be4b24.jpg?v=1765321560&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ventildeckel](http://motorize.de/cdn/shop/files/download_d2e879df-a691-42a5-bd7d-c56cf4d8f7ca.jpg?v=1765321540&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ventildeckel - 0](http://motorize.de/cdn/shop/files/download_b1a2dd9c-a276-4003-bc17-4fb75032aac9.jpg?v=1765321548&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kühlwasserrohre und Anschlussstücke](http://motorize.de/cdn/shop/files/download_99562c3f-9363-400c-9ae6-5e474c865217.jpg?v=1765321526&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kühlwasserrohre und Anschlussstücke - 0](http://motorize.de/cdn/shop/files/download_e874e244-e210-4f1b-aea5-cc4a3cc43b55.jpg?v=1765321535&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltwelle](http://motorize.de/cdn/shop/files/download_0f5283f9-c7bd-4fd7-a34b-768d2a1ae9dc.jpg?v=1765321505&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Schaltwelle - 0](http://motorize.de/cdn/shop/files/download_d48ebaaf-603d-47eb-b480-50d7c34edc9e.jpg?v=1765321516&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Pleuel Pleuelstangen Set Paar](http://motorize.de/cdn/shop/files/download_1433e0cb-f858-495a-86c0-504aabd6f868.jpg?v=1765321483&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Pleuel Pleuelstangen Set Paar - 0](http://motorize.de/cdn/shop/files/download_e458cfe9-8079-4934-817d-ac3ffd0581be.jpg?v=1765321495&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Anlasser Startermotor Mitsuba 12V](http://motorize.de/cdn/shop/files/download_ff6907ae-3ab6-42ab-8601-c0e7a60f67ec.jpg?v=1765321461&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Anlasser Startermotor Mitsuba 12V - 0](http://motorize.de/cdn/shop/files/download_427facd8-acf9-49e1-bd9a-a1b653871b9b.jpg?v=1765321469&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kurbelwelle](http://motorize.de/cdn/shop/files/download_b1617a7e-3575-4475-80f4-9b334ce9df51.jpg?v=1765321431&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Kurbelwelle - 0](http://motorize.de/cdn/shop/files/download_60b0c8e9-d4f8-4974-8d03-a9d2a84b02ff.jpg?v=1765321437&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Gabelbrücke unten](http://motorize.de/cdn/shop/files/download_7db9fa41-5ca6-4d2b-b3c7-2157b3730f80.jpg?v=1765321400&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Gabelbrücke unten - 0](http://motorize.de/cdn/shop/files/download_36a62c45-f933-4a98-8e94-a67388af8ca2.jpg?v=1765321407&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Lichtmaschinendeckel Motordeckel](http://motorize.de/cdn/shop/files/download_2ba063aa-92fa-4aad-b507-e75bf171e08e.jpg?v=1765321369&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Lichtmaschinendeckel Motordeckel - 0](http://motorize.de/cdn/shop/files/download_b51930cd-53a5-4358-9b0b-7b2e1a6536dd.jpg?v=1765321385&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Getriebe](http://motorize.de/cdn/shop/files/download_65db10ec-c675-48cb-b918-aedbca625d38.jpg?v=1765321329&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Getriebe - 0](http://motorize.de/cdn/shop/files/download_9c63385b-354a-4374-935b-b981e5a2f056.jpg?v=1765321338&width=360)
€499,00 EUR
![Honda XRV 750 Africa Twin RD04 [1990] - Motorgehäuse Leergehäuse mit Stehbolzen](http://motorize.de/cdn/shop/files/download_e24e07c7-b597-4eff-b71c-9a25eaabbba3.jpg?v=1765321299&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Motorgehäuse Leergehäuse mit Stehbolzen - 0](http://motorize.de/cdn/shop/files/download_c0bddc75-151f-4463-97e7-3827e57f584f.jpg?v=1765321305&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ventildeckel Zylinderkopfdeckel hinten](http://motorize.de/cdn/shop/files/download_e94c5341-d010-450f-98c5-48ad0555de2e.jpg?v=1765321276&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Ventildeckel Zylinderkopfdeckel hinten - 0](http://motorize.de/cdn/shop/files/download_83c2b9f5-ab0e-4ff3-a8dc-4bf681854d4b.jpg?v=1765321284&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Zylinderkopf mit Ventilen hinten](http://motorize.de/cdn/shop/files/download_4007f3e8-7895-461c-be7e-a451755b4ba6.jpg?v=1765321244&width=360)
![Honda XRV 750 Africa Twin RD04 [1990] - Zylinderkopf mit Ventilen hinten - 0](http://motorize.de/cdn/shop/files/download_c0e08ccf-aa72-4c84-8660-10d13d080352.jpg?v=1765321252&width=360)
Honda Africa Twin XRV 750 RD04 spare parts-your long-distance travel bike remains ready
The Honda Africa Twin XRV 750 RD04 (Bj. 1993–2003) is a synonym for adventure and reliability: an air/oil-cooled 747 cm³ V2 engine, robust construction, long-stroke suspension and practical touring features such as 23 liter tank and ABS option. Only with original spare parts and proven aftermarket kits do you guarantee maximum driving pleasure on every slopes and every street. This detailed description (approx. 2,000 words) illuminates all essential components: engine & drive, fuel system, carburetor service, chassis, brake system, electrics, body, maintenance plan, typical weaknesses and sensible upgrades. In the end you will find black tiles to our collections XRV 650 RD03 spare parts, XRV 750 RD07 spare parts and Honda spare parts.
1 | History & Development of the RD04
In 1993 the RD04 replaced the RD03 and established itself with a larger displacement and further improved chassis setup. Until 2003 it remained almost unchanged, but won an optional ABS version in 1999 and in 2001-compatible light metal rims. So the RD04 became a classic among the travel enduros.
✓ 1993–1998 - Basic model, 747 cm³, 45 hp, 220 mm travel at the back.
✓ 1999–2001 -ABS option, changed footrests, digital speedometer.
✓ 2002–2003 - Light metal rims, changed front fenders, optimized carburetor tuning.
✓ heritage -Inspiration for later XRV 650/750 generations and today's CRF series.
2 | Motor & drive - the power plant of the RD04
The air/oil-cooled 52 ° V2 engine with 747 cm³ delivers gently at 3,000 RPM. For permanent performance, you need:
✓ Cylinder head gasket
OEM 12191-KEA,000, multi-layer steel composite.
✓ Valve lid seal
12391-KEA,000, heat-resistant and flexible.
✓ Piston ring
13011-KEA-005 (+0.25 mm) & 13011-KEA-010 (+0.50 mm), OEM or MAHLE.
✓ Crankshaft rings
91201-KEA-003, prevents front-side and gear-side leaks.
✓ Clutch coverings
22810-KEA-003 with spring kit 22811-KEA,000 for precise response.
✓ Drive pinion self -adhesive
41511-KEA-305, high-strength steel pinion and DID 520 chain.
Maintenance tips: Oil change every 5,000 km, valve game control every 10,000 km, clutch service at slide lamella.
3 | Carburetor & fuel system - clean mixture preparation
Dual-Keihin-CV models (33 mm) with precise float chamber control:
-
✓ Carburetor-rebuild kit
Membranes, needles, O-rings & swimming tanks. -
✓ Main/idle nozzles
Standard 118/42, height correction adaptation +2 clicks/1 000 m. -
✓ Swimmer gasket
16010-KEA-003, guaranteed correct filling. -
✓ Inline fuel filter
10 µm filters to protect against contamination. -
✓ Fuel cock repair kit
16950-KEA,000, O-rings & valve seat.
Optimization: Synchronize after each service, set idle to 1,200 RPM.
4 | Frame, swinging & warehouse - stability in every terrain
Steel pipe diamond frame with a pro-link swing and 230 mm travel at the back:
✓ Swinging kit
Nadell bearings & seals of all balls or SKF.
✓ Pot axle kit
Front and rear wheel axles including distance sleeves & split.
✓ Steering head
90387-177-004, SKF cone rolls for precise steering behavior.
✓ Chain tensioner
OEM 40500-KEA,000, microfine adjustment options.
✓ Lintel
SW-Motech frame crash bar.
Nursing instructions: Cleaning the camp every 10,000 km, inspecting frames regularly on cracks.
5 | Chassis & suspension - comfort & control on long stages
43 mm staligned with 230 mm travel and pro-link spring leg at the back offer the best off-road properties:
-
✓ Fork rings
51251-KEA-641 including dust caps. -
✓ Fork oil
Motorex Fork Oil 10 W, 550 ml/Holm. -
✓ Seat service kit
52400-KEA-641, piston seals & pump element. -
✓ Progressive feather
Wilbers 660/195 for individually adjustable spring characteristic.
Interval: Fork oil & simmer rings after 15,000 km, shocklog after 20,000 km.
6 | Brake system & bikes - security at every moment
In front 296 mm double disc with Brembo tread, 256 mm slice at the back:
✓ Brake discs
OEM 45110-KEA-123 & 45151-KEA-003.
✓ Brake pad
45105-KEA-006 (front) & 45105-KEA-007 (back), sintering for the best braking behavior.
✓ Steel flex lines
Hel Performance, ABE-tested.
✓ Dicht set brake caliper
45107-KEA,000, piston seals & guide sockets.
Maintenance tips: Change dot 4 fluid annually, lines every 2 years.
7 | Electrics & lighting - reliably on long -distance trip
12 V-1220 W alternator, mechanical ignition, simple electrics:
-
✓ Stator & controller
31120-KEA-641 & 31600-KEA-641, 120 W upgrade available. -
✓ Spark plugs
NGK DPR9EA-9 Iridium. -
✓ battery
12 V 12 Ah, maintenance-free AGM version recommended. -
✓ Cable harness repair kit
Shrink tube & crimp connector for splash water protection. -
✓ LED headlight kit
Plug-and-play upgrade for perfect night shook.
Nursing instructions: Treat contacts annually with contact spray.
8 | Maintenance plan & intervals
| Service point | interval | Parts/liquid |
|---|---|---|
| Motor oil + filter | 5,000 km | 10W-40 Mineral + 15410-Kea-003 |
| Check valve game | 10,000 km | Shim-Kit 12204-KEA,000 |
| Carburetor service | 10,000 km | Keihin-Rebuild kit |
| Fork oil & simmer rings | 15,000 km | 10W Fork Oil + 51251-Kea-641 |
| Seat service | 20,000 km | 52400-Kea-641 kit |
| brake fluid | 12 months | Dot 4 |
| Chain tension & lubrication | 1,000 km | Chainkit 520 × 120 |
9 | Typical weaknesses & solutions
✓ Carburetor overflow
Reconding the swimmer chamber, change of sealing.
✓ Oil leak on the stable lid
Replace sealing ring 31120-Kea-641.
✓ ABS warning light
Clean sensor wheels, module reset.
✓ Swinging camp game
Cleaning the bearing & greasing, renewing if necessary.
✓ Restless idle
Breaking screw adjustment, synchronization.
✓ Corrosion chrome parts
Renew chrome care & underbody protection.
10 | Performance & comfort upgrades
- ✓ Arrow slip-on -Titan end pot for more draft.
- ✓ Progressive fork springs - harder in the field.
- ✓ Touratech crash bar - Best protection for motor & tank protectors.
- ✓ Rally seat - Longer comfort, narrower shape.
- ✓ GPS holder - vibration -damped and robust.
- ✓ LED additive light - Clear illumination at night.
11 | Practical tips from the workshop
Always clean the carburetor before motting, featherbone and fork oil service, setting the chain tension with static loaded bike, checking electrical contacts annually, cleaning ABS sensors with brake cleaners.
12 | Conclusion - your RD04 Ready for every adventure
With the presented here Honda Africa Twin XRV 750 RD04 spare parts And you make sure that your long-distance travel classic runs reliably, safely and comfortably. Complete your selection XRV 650 RD03 spare parts, XRV 650 RD07 spare parts and Honda spare partsto really cover every component. Now browse and equip your Africa Twin perfectly!
Discover our complete RD04 range now and think your adventure machine for unforgettable tours in top form!