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Yamaha XV 750 5G5 spare parts-from Virago pioneer to the iconic V-Twin classic
As Yamaha 1981 the X V 750 Virago (Type code 5G5) introduced, the manufacturer broke with two conventions: On the one hand, people said goodbye to the row four-stroke concept, on the other hand there was a low-maintenance cardan drive combined with air-cooled 75 ° V-twin in Japan's large-scale world. The marketing department called the result "Custom Cruiser"-Harley feeling meets Japanese manufacturing tolerance. Four decades later, the Ur-Virago is a sought-after collector's piece; But the real driving pleasure only begins when valves click -free, start -up free run intact and cardiac at the card. This is exactly where high quality Yamaha XV 750 5G5 spare parts to.
1 | History & type codes
The European first series 5G5 (Model Year 1981) wears round side cover, 40 spoke wheels and a 298 mm disc. From 1983 (type 14T) there is a 2-disc upgrade, 1984 (type 55x) then the larger alternator stator. American 5G5 sister models run under 4x7; Mechanically identical, however, differ in 134 km/h-Acho and secondary translation (16/36 t pinion). The following applies to everyone: Motor number begins with "5G5-000 ***".
✓ 1981 (5G5)-drum brake in the back, 40 spokes, Hitachi-Lima 245 W.
✓ 1983 (14T) - double disc Ø298 mm, 38 mm fork, oil cooler in the accessories.
✓ 1984 (55x)-18-am battery, Stator 280 W, carburetor heater for northern markets.
2 | Motor & drive-V-Twin charm with cardboard grinding
75 ° -V-twin, 80 mm hole, 69 mm stroke, 748 cm³, 8.3: 1 compression. The Virago twin Work with low -noise control chains, hydraulic valve play compensation (HLA) and wet coupling. Cooling takes place via oil spray channels in the piston floor and cylinder foot. Cardan final with spiral gears increases maintenance interval: Hypoid oil SAE 80W-90 Every 18,000 km is sufficient.
✓ Piston ring set Ø80 mm -OEM 5H5-11603-00 (+0.5 mm available).
✓ Starter free run kit -3-roll set 11m-15517-00, feathers included.
✓ Kardan cross joint -3LP-46180-00, game <0.05 mm.
✓ Oil pump rotor -5G2-13300-00, upgrade to 55x version = +8 % flow.
Practice values: Oil pressure 0.4 MPa @ 3 000 RPM, oil temperature 95 ° C at 25 ° C outside (Castrol 20W-50). Ventil game thanks to the HLA maintenance-free, but HLA pistons tend to coccocation: Rinse service with Motul 8100 10W-40 + 5 min A idle seat solves deposits. Clutch coverings hold 50,000 km; Loss of friction by SAE 30 mono transmission oil recognizable-always use Jaso MA 4T oil.
3 | Electric & carburetor-soft start thanks to Hitachi
The 5G5 uses a 245 W Hitachi light machine, SH532 controller, CDI box TCI-12-both under the left side cover. TCI problems Show themselves as a dropout with a hot engine. Exchange module from Ignitech (TCI-P4) is plug-in compatible. Carburetor: Tandem-Mikuni HSC40 CV, 122.5 main nozzle, 42.5 idle, needle 5DP7-3.
✓ Mikuni Rebuild kit -K-Yamaha-XV750, contains O-rings, membranes, swimming needle.
✓ TCI replacement -Ignitech TCI-P4 Virago Map, ignition curve 10 °@1 400 → 34 °@5 500.
✓ Stator 280 W -4x7-h47 compatible, charging voltage 14.4 V with MOSFET controller FH020AA.
Choke system works via rubber membrane-porosity causes start-fat run. Exchange membrane (4LP-1410A-00) eliminates cold start burning. SLS secondary air from 1983 (55x) can be blindly laid if Bla-Flack occurs after change of silencer.
4 | Chassis & brakes-soft cruiser with reserves
38 mm telegabel, stereo dampers with 5-fold spring preload, cast front wheel 19 ″, cast rear wheel 16 ″. The first series brakes one -sided (298 mm), the back of the drum 200 mm; Double disc can be retrofitted: right fork sheath + P07 saddle 42 mm, Yoke identical.
✓ Fork simmer rings 38 × 50 × 10.5-NOK ARI053.
✓ ICON 7610-1520 Dampers-4th step, spring 90/130 LBS.
✓ Brake disc Ø298 mm - EBC MD2003, thickness 5 mm.
✓ Brembo P08 saddle kit-30/34 mm piston, Tourmax seals.
✓ Steering head tapes-all-balls 22-1004, 6 Nm + 30 °.
Upgrade tip: Gabel program springs Wilbers 601 + Motul Light 5 W Halve brake nods, steel flex line at the front reduces lever path. At the back, 130 mm lifting limiter is recommended for low seat height (1 m 70 driver).
5 | Maintenance plan & wear parts
| Service point | interval | Parts / fluid |
|---|---|---|
| Motor oil + filter | 6,000 km / 12 months | Motul 7100 10W-40, filter 5GH-13440-09 |
| Carburetor synchronization | 6,000 km | Vacuum 24 ± 2 cmHg |
| Spark plugs | 12,000 km | NGK BP7es (0.7 mm GAP) |
| Cardan oil | 18,000 km | SAE 80W-90 GL-5 Hypoid (240 ml) |
| brake fluid | 24 Mon. | Dot 4 ESP (–40 ° C visk.) |
| Fork oil | 30,000 km | Motul Fork Oil 10 W, 262 ml/Holm |
6 | Typical weaknesses
✓ Starter -free run slips
Roles kit + warehouse ring, piston game max. 0.02 mm.
✓ Tipping lever cam wear
Oil canal blocked-camshaft 5G5-12171-00 + INA warehouse HK1210.
✓ Float chamber leak
Slate the brass swimmers or convert to plastic (5BT-14190-00).
✓ TCI heat failure
Apply replacement box or cooling plate 40 × 60 × 4 mm.
7 | Sensible upgrades - subtle but effective
- ✓ Dynatek Dyna Coils - 3 ω primary, strong spark> 30 kv.
- ✓ LED headlights 7 ″ -4 800 lm, plug-&-Play, 1.1 kg lighter.
- ✓ Progressive fork springs Wilbers 601 - no distance sleeve necessary.
- ✓ Icon 7610-1520 spring legs - Turn level & preload adjustable.
- ✓ Sinter coverings EBC FA69/FA29 - 20 % shorter braking distance.
8 | Parts availability & community
Yamaha still provides core parts (stator, piston, starter free run). Xvs-online.de and Virago techforum Exchange 3-D printing data (instrument holder, fuel lid) and offer used markets for rare cast bikes. Steel flex lines (Speigler, Lucas TRW) have ABE, E-numbers for LED indicators are available from Kellermann Rhombus. Classic varnish: Standox Yamaha Dark Maroon 07.
9 | Conclusion-keep virago-soul alive
The Yamaha XV 750 5G5 is more than one entry-level cruiser. Its air-cooled V-Twin delivers beefy torque, the cardan drive makes oil changes a weekend fun and the 1980 design draws looks at every bike meeting. If you wait for the starter free run, the carburetor maintains and keeps the oil pressure high, the Virago easily accompanies its owners six -digit kilometers. Our selection of XV 750 5G5 spare parts covers everything-from the NOS tank emblem to piston rings to the progressive fork kit. So the legend not only remains suitable for driving, but everyday. Keep the V-Twin Rumbling-with the right parts.
Now browse - and treat your Virago all the parts that you deserve!
